fault detection and diagnosis
Reproducibility of Machine Learning-Based Fault Detection and Diagnosis for HVAC Systems in Buildings: An Empirical Study
Mukhtar, Adil, Hadwiger, Michael, Wotawa, Franz, Schweiger, Gerald
Reproducibility is a cornerstone of scientific research, enabling independent verification and validation of empirical findings. The topic gained prominence in fields such as psychology and medicine, where concerns about non - replicable results sparked ongoing discussions about research practices. In recent years, the fast-growing field of Machine Learning (ML) has become part of this discourse, as it faces similar concerns about transparency and reliability. Some reproducibility issues in ML research are shared with other fields, such as limited access to data and missing methodological details. In addition, ML introduces specific challenges, including inherent nondeterminism and computational constraints. While reproducibility issues are increasingly recognized by the ML community and its major conferences, less is known about how these challenges manifest in applied disciplines. This paper contributes to closing this gap by analyzing the transparency and reproducibility standards of ML applications in building energy systems. The results indicate that nearly all articles are not reproducible due to insufficient disclosure across key dimensions of reproducibility. 72% of the articles do not specify whether the dataset used is public, proprietary, or commercially available. Only two papers share a link to their code - one of which was broken. Two-thirds of the publications were authored exclusively by academic researchers, yet no significant differences in reproducibility were observed compared to publications with industry-affiliated authors. These findings highlight the need for targeted interventions, including reproducibility guidelines, training for researchers, and policies by journals and conferences that promote transparency and reproducibility.
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Dynamic System Model Generation for Online Fault Detection and Diagnosis of Robotic Systems
Kohl, Johannes, Muck, Georg, Jäger, Georg, Zug, Sebastian
With the rapid development of more complex robots, Fault Detection and Diagnosis (FDD) becomes increasingly harder. Especially the need for predetermined models and historic data is problematic because they do not encompass the dynamic and fast-changing nature of such systems. To this end, we propose a concept that actively generates a dynamic system model at runtime and utilizes it to locate root causes. The goal is to be applicable to all kinds of robotic systems that share a similar software design. Additionally, it should exhibit minimal overhead and enhance independence from expert attention.
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Twin Transformer using Gated Dynamic Learnable Attention mechanism for Fault Detection and Diagnosis in the Tennessee Eastman Process
Labbaf-Khaniki, Mohammad Ali, Manthouri, Mohammad
Fault detection and diagnosis (FDD) is a crucial task for ensuring the safety and efficiency of industrial processes. We propose a novel FDD methodology for the Tennessee Eastman Process (TEP), a widely used benchmark for chemical process control. The model employs two separate Transformer branches, enabling independent processing of input data and potential extraction of diverse information. A novel attention mechanism, Gated Dynamic Learnable Attention (GDLAttention), is introduced which integrates a gating mechanism and dynamic learning capabilities. The gating mechanism modulates the attention weights, allowing the model to focus on the most relevant parts of the input. The dynamic learning approach adapts the attention strategy during training, potentially leading to improved performance. The attention mechanism uses a bilinear similarity function, providing greater flexibility in capturing complex relationships between query and key vectors. In order to assess the effectiveness of our approach, we tested it against 21 and 18 distinct fault scenarios in TEP, and compared its performance with several established FDD techniques. The outcomes indicate that the method outperforms others in terms of accuracy, false alarm rate, and misclassification rate. This underscores the robustness and efficacy of the approach for FDD in intricate industrial processes.
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Explainable Artificial Intelligence Techniques for Accurate Fault Detection and Diagnosis: A Review
Maged, Ahmed, Haridy, Salah, Shen, Herman
With the integration of advanced technologies and automation systems in manufacturing, available data formats are evolving to include complex data streams, such as sequences of images and videos, which can provide valuable information on the state of the machines and their components. The timely identification and diagnosis of faults can prevent equipment failure, reduce maintenance costs, improve system performance, and enhance safety. In recent years, Machine Learning (ML) algorithms, including Deep Learning (DL) models, have shown great promise in automating fault detection and diagnosis tasks. However, these models are often viewed as black boxes, making it challenging to understand how they arrived at their predictions. This lack of transparency can pose a significant barrier to adopting machine learning in safety-critical applications, where the interpretability and trustworthiness of the model are essential.
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Dynamic fault detection and diagnosis of industrial alkaline water electrolyzer process with variational Bayesian dictionary learning
Zhang, Qi, Xie, Lei, Xu, Weihua, Su, Hongye
Alkaline Water Electrolysis (AWE) is one of the simplest green hydrogen production method using renewable energy. AWE system typically yields process variables that are serially correlated and contaminated by measurement uncertainty. A novel robust dynamic variational Bayesian dictionary learning (RDVDL) monitoring approach is proposed to improve the reliability and safety of AWE operation. RDVDL employs a sparse Bayesian dictionary learning to preserve the dynamic mechanism information of AWE process which allows the easy interpretation of fault detection results. To improve the robustness to measurement uncertainty, a low-rank vector autoregressive (VAR) method is derived to reliably extract the serial correlation from process variables. The effectiveness of the proposed approach is demonstrated with an industrial hydrogen production process, and RDVDL can efficiently detect and diagnose critical AWE faults.
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Data-Driven Robot Fault Detection and Diagnosis Using Generative Models: A Modified SFDD Algorithm
Mitrevski, Alex, Plöger, Paul G.
This paper presents a modification of the datadriven sensor-based fault detection and diagnosis (SFDD) algorithm for online robot monitoring. Our version of the algorithm uses a collection of generative models, in particular restricted Boltzmann machines, each of which represents the distribution of sliding window correlations between a pair of correlated measurements. We use such models in a residual generation scheme, where high residuals generate conflict sets that are then used in a subsequent diagnosis step. As a proof of concept, the framework is evaluated on a mobile logistics robot for the problem of recognising Figure 1: Overview of our learning-based FDD schema disconnected wheels, such that the evaluation demonstrates the feasibility of the framework (on the faulty data set, the models obtained 88.6% The practical usefulness of the SFDD algorithm is significantly precision and 75.6% recall rates), but also shows affected by the choice of data modes that are to be that the monitoring results are influenced by the monitored during the operation of a robot, since an incomplete choice of distribution model and the model parameters or suboptimal choice of modes leads to either undetected as a whole.
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Machine Learning Methods for Anomaly Detection in Nuclear Power Plant Power Transformers
Katser, Iurii, Raspopov, Dmitriy, Kozitsin, Vyacheslav, Mezhov, Maxim
Power transformers are an important component of a nuclear power plant (NPP). Currently, the NPP operates a lot of power transformers with extended service life, which exceeds the designated 25 years. Due to the extension of the service life, the task of monitoring the technical condition of power transformers becomes urgent. An important method for monitoring power transformers is Chromatographic Analysis of Dissolved Gas. It is based on the principle of controlling the concentration of gases dissolved in transformer oil. The appearance of almost any type of defect in equipment is accompanied by the formation of gases that dissolve in oil, and specific types of defects generate their gases in different quantities. At present, at NPPs, the monitoring systems for transformer equipment use predefined control limits for the concentration of dissolved gases in the oil. This study describes the stages of developing an algorithm to detect defects and faults in transformers automatically using machine learning and data analysis methods. Among machine learning models, we trained Logistic Regression, Decision Trees, Random Forest, Gradient Boosting, Neural Networks. The best of them were then combined into an ensemble (StackingClassifier) showing F1-score of 0.974 on a test sample. To develop mathematical models, we used data on the state of transformers, containing time series with values of gas concentrations (H2, CO, C2H4, C2H2). The datasets were labeled and contained four operating modes: normal mode, partial discharge, low energy discharge, low-temperature overheating.
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Unsupervised machine learning techniques for fault detection and diagnosis in nuclear power plants
Develop an FDD approach based on unsupervised learning methods for NPPs. A comparative study on the presented methods is conducted. PCTRAN simulation is used to test the efficiencies of the proposed approach. Nuclear power plants have proved their importance in the energy sector by generating clean and uninterrupted energy over decades. Moreover, nuclear power plants (NPPs) are large-scale and complex systems with potential radioactive release risks.
Tying quantum computing to AI prompts a smarter power grid
Fumbling to find flashlights during blackouts may soon be a distant memory, as quantum computing and artificial intelligence could learn to decipher an electric grid's problematic quirks and solve system hiccups so fast, humans may not notice. Rather than energy grid faults turning into giant problems--such as voltage variations or widespread blackouts--blazing fast computation blended with artificial intelligence could rapidly diagnose trouble and find solutions in tiny splits of seconds, according to Cornell research forthcoming in Applied Energy (Dec. 1, 2021). "Energy power system failures are an old problem and we are still using classic computational methods to resolve them," said Fengqi You, the Roxanne E. and Michael J. Zak Professor in Energy Systems Engineering in the College of Engineering. "Today's power systems can benefit from AI and the computational power of quantum computing, so power systems can be stable and reliable." You, along with doctoral student Akshay Ajagekar, are co-authors of "Quantum Computing-based Hybrid Deep Learning for Fault Diagnosis in Electrical Power Systems."
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Anomaly Detection with Generative Adversarial Networks for Multivariate Time Series
Li, Dan, Chen, Dacheng, Goh, Jonathan, Ng, See-kiong
Today's Cyber-Physical Systems (CPSs) are large, complex, and affixed with networked sensors and actuators that are targets for cyber-attacks. Conventional detection techniques are unable to deal with the increasingly dynamic and complex nature of the CPSs. On the other hand, the networked sensors and actuators generate large amounts of data streams that can be continuously monitored for intrusion events. Unsupervised machine learning techniques can be used to model the system behaviour and classify deviant behaviours as possible attacks. In this work, we proposed a novel Generative Adversarial Networks-based Anomaly Detection (GAN-AD) method for such complex networked CPSs. We used LSTM-RNN in our GAN to capture the distribution of the multivariate time series of the sensors and actuators under normal working conditions of a CPS. Instead of treating each sensor's and actuator's time series independently, we model the time series of multiple sensors and actuators in the CPS concurrently to take into account of potential latent interactions between them. To exploit both the generator and the discriminator of our GAN, we deployed the GAN-trained discriminator together with the residuals between generator-reconstructed data and the actual samples to detect possible anomalies in the complex CPS. We used our GAN-AD to distinguish abnormal attacked situations from normal working conditions for a complex six-stage Secure Water Treatment (SWaT) system. Experimental results showed that the proposed strategy is effective in identifying anomalies caused by various attacks with high detection rate and low false positive rate as compared to existing methods.
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